Wireless Vibration Monitoring

We’re excited to share major strides in our vibration program with the introduction of Emerson’s AMS Wireless Vibration Monitor (Model 9530). This system marks a turning point in how we approach reliability at Tacora - specifically, how we address gearing problems, historically our leading cause of downtime on the mills.

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The 9530 system provides continuous monitoring on critical mill assets, giving us real-time insights into how operating conditions - particularly load and lubrication - affect machine health. For the first time, we’re able to continuously observe:

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• Gear mesh behavior under load
• Fluid damping changes as oil flow is adjusted
• Misalignment signatures as they develop
• Loose bolts or shifting components
• Early-stage tooth wear and impact damage

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This system doesn't replace our handheld AMS 2140,which remains our tool of choice for in-depth diagnostics and troubleshooting. Instead, the 9530 adds a critical layer of proactive detection, allowing us to act before a problem escalates into failure.

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By combining the strengths of both systems, we’ve enhanced our ability to see problems sooner, plan work in a smarter way, and reduce unscheduled downtime.

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This upgrade is a major step forward in our mission to build a world-class condition-based maintenance program at Tacora.